| Belt Load Turning Units, Range to 20,000kg

In the manufacturing, welding assembly, equipment maintenance and steel structure processing of large workpieces, how to safely and efficiently turnover workpieces has become a key challenge for enterprises. The KUNFENG belt load turning units is a special hoisting equipment designed for lifting and rotating heavy loads. Utilizing high strength flexible lifting belts to support the workpiece and dual-drive synchronized control system, the rotator device enables smooth, controlled and reliable load rotation during lifting operations.

Main Components and Structural Advantages of the Load Turning Device

Lifting Belts

Manufactured from high strength polyester fiber belt slings with wear-resistant, wide-contact surface design, the lifting belts reduce localized pressure and deformation while protecting the workpiece surface from scratches and damage.

Synchronized Drive Mechanism

Dual-drive motor design with variable frequency speed control, ensuring consistent turning speed on both sides to prevent workpiece tilting or falling.

Rotation Control System

Capable of achieving 360° continuous rotation or precise positioning at specified angles, the turning system can accommodate a wide range of operational requirements.

Load-Bearing Spreader Beam

As the primary structural component connecting the lifting belts to the crane, with load capacity up to 20,000 kg, the spreader beam evenly distributes the load across two lifting points, enhancing overall stability during rotation.

Adjustable Lifting Point Mechanism

The lifting point spacing can be adjusted according to the width of the workpiece, allowing the system to accommodate different load dimensions and production requirements.

Wireless Remote Control System

Equipped with an industrial grade wireless remote controller, operators can safely perform lifting and turning operations from a distance without approaching the suspended load, improving both safety and efficiency.

Safety Protection System

The turning device is equipped with electromagnetic brakes, travel limit switches, mechanical locking mechanisms, dual braking systems and load sensors, creating a comprehensive safety protection framework for critical lifting operations.

Reliable Heavy Duty Load Turning Solution

For large workpieces weighing several tons or even dozens of tons, the change of center of gravity during turning is one of the greatest safety risks. The belt load turning device adopts synchronous drive control technology, with lifting mechanisms on both sides running in sync to ensure the load remains balanced throughout turning. Even when the workpiece center of gravity shifts, the turning system adjusts the force distribution on both sides in real time for stable and controllable rotation. Whether for continuous 360° turning or fixed angle positioning, the whole process remains smooth and shock-free, reducing risks of workpiece deformation and equipment damage.

Application Scenarios in Multiple Industries

• Automotive manufacturing: Chassis turning, frame turning, new energy vehicle battery frame turning and body turning.

• Steel structure industry: Lifting and turning of H-beams, box girders, large welded parts and steel plates.

• Mold manufacturing: Flipping and processing of injection molds, die-casting molds, stamping molds and casting flasks.

Safety Performance and Standards of Load Turning Units

The turning device complies with international hoisting safety standards (EN 13155 & ASME B30.20) and features multiple protection mechanisms:

• Overload protection: Prevents equipment damage or accidents caused by exceeding rated load.

• Anti-slip sling belts design: Enhances friction to reduce the risk of load sliding.

• Regular inspection reminder: Sensor or reminder system can be integrated to ensure long-term safe operation.

Why Choose the KUNFENG Rotator Turning Device

• Smooth and safe turning process

• No damage to workpiece surfaces

• Suitable for extra-long and extra-wide workpieces

• Improved welding and assembly efficiency

• Customizable for heavy duty capacities

• Simple and convenient operation

• Reduced manual labor intensity

• Integratable with overhead crane

As a professional manufacturer of industrial lifting and rotating devices, KUNFENG provides customized load turning solutions based on workpiece dimensions, weight, center of gravity and production process requirements, helping enterprises improve efficiency, reduce safety risks and achieve precise and reliable workpiece rotation. Feel free to contact our engineering team for professional technical support and product quotations.